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company application about Precision Parts Machining in the Aerospace Field

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Mrs. Yang
86-769-83391025-8005
WeChat Y13798898651
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Precision Parts Machining in the Aerospace Field

Precision Parts Machining in the Aerospace Field

  • Customer Requirements: An aerospace parts manufacturer needed to produce a batch of high-precision shaft parts for aircraft engines and turbine blade connectors with complex curved surface structures. These parts demanded extremely high dimensional accuracy. The dimensional tolerance of shaft parts needed to be controlled within ±0.005 mm, and the accuracy of the curved surface contour of turbine blade connectors had to reach the micron level. Meanwhile, strict requirements for material properties and quality stability also had to be met, as they were crucial to the overall performance and flight safety of aircraft engines.
  • Solutions and Machining Processes:
    • CNC Lathes for Machining Shaft Parts: The enterprise first used CNC lathes to process shaft parts. Technicians precisely wrote CNC programs according to the design drawings of the parts and set parameters such as the cutting speed and feed rate of the cutting tools. Thanks to the high-precision control system of the CNC lathe, it accurately turned each part of the shaft and strictly controlled the outer diameter, inner diameter, length and other dimensions within the specified narrow tolerance range. During the machining process, the automatic tool setting device ensured that the cutting position of the cutting tools was always accurate. Moreover, an advanced cooling and lubrication system was adopted, which not only ensured the quality of the machined surface but also extended the service life of the cutting tools, enabling each shaft part to meet the requirements of extremely high dimensional accuracy and surface finish.
    • CNC Milling Machines for Machining Turbine Blade Connectors: For turbine blade connectors with complex curved surface structures, the enterprise employed CNC milling machines for processing. Through the multi-axis simultaneous machining function, the CNC milling machines could accurately mill out the complex curved surface contours according to the preset three-dimensional model data. Before machining, technicians carried out detailed tool path planning and selected suitable cutting tools such as ball-end milling cutters to ensure smooth transitions when milling curved surfaces and avoid defects such as tool marks. Meanwhile, during the machining process, the cutting force and tool wear were continuously monitored, and the cutting parameters were adjusted in a timely manner. Eventually, turbine blade connectors meeting the micron-level accuracy requirements were successfully fabricated.
  • Results and Customer Feedback: After strict inspections, all the indicators of this batch of aerospace parts met or even exceeded customer expectations. After being assembled into aircraft engines, the parts operated stably and reliably, providing a strong guarantee for the safe flight of aircraft. The customer was very satisfied with the enterprise's high-precision machining ability and strict quality control system and established a long-term and stable cooperative relationship. Subsequently, similar orders for high-precision parts machining were continuously placed with the enterprise.
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Application Details

Home > Application >
Precision Parts Machining in the Aerospace Field
Contact Us
Mrs. Yang
86-769-83391025-8005
Contact Now

Precision Parts Machining in the Aerospace Field

Precision Parts Machining in the Aerospace Field

  • Customer Requirements: An aerospace parts manufacturer needed to produce a batch of high-precision shaft parts for aircraft engines and turbine blade connectors with complex curved surface structures. These parts demanded extremely high dimensional accuracy. The dimensional tolerance of shaft parts needed to be controlled within ±0.005 mm, and the accuracy of the curved surface contour of turbine blade connectors had to reach the micron level. Meanwhile, strict requirements for material properties and quality stability also had to be met, as they were crucial to the overall performance and flight safety of aircraft engines.
  • Solutions and Machining Processes:
    • CNC Lathes for Machining Shaft Parts: The enterprise first used CNC lathes to process shaft parts. Technicians precisely wrote CNC programs according to the design drawings of the parts and set parameters such as the cutting speed and feed rate of the cutting tools. Thanks to the high-precision control system of the CNC lathe, it accurately turned each part of the shaft and strictly controlled the outer diameter, inner diameter, length and other dimensions within the specified narrow tolerance range. During the machining process, the automatic tool setting device ensured that the cutting position of the cutting tools was always accurate. Moreover, an advanced cooling and lubrication system was adopted, which not only ensured the quality of the machined surface but also extended the service life of the cutting tools, enabling each shaft part to meet the requirements of extremely high dimensional accuracy and surface finish.
    • CNC Milling Machines for Machining Turbine Blade Connectors: For turbine blade connectors with complex curved surface structures, the enterprise employed CNC milling machines for processing. Through the multi-axis simultaneous machining function, the CNC milling machines could accurately mill out the complex curved surface contours according to the preset three-dimensional model data. Before machining, technicians carried out detailed tool path planning and selected suitable cutting tools such as ball-end milling cutters to ensure smooth transitions when milling curved surfaces and avoid defects such as tool marks. Meanwhile, during the machining process, the cutting force and tool wear were continuously monitored, and the cutting parameters were adjusted in a timely manner. Eventually, turbine blade connectors meeting the micron-level accuracy requirements were successfully fabricated.
  • Results and Customer Feedback: After strict inspections, all the indicators of this batch of aerospace parts met or even exceeded customer expectations. After being assembled into aircraft engines, the parts operated stably and reliably, providing a strong guarantee for the safe flight of aircraft. The customer was very satisfied with the enterprise's high-precision machining ability and strict quality control system and established a long-term and stable cooperative relationship. Subsequently, similar orders for high-precision parts machining were continuously placed with the enterprise.