|
China Precision CNC Machining Services for Titanium Alloy Fracture Fixation Plates Medical Implant Manufacturing
| Τροποποιημένο: | 100 |
| τιμή: | 10-20 |
| Όροι πληρωμής: | L/c, d/a, d/p |
precision CNC machining titanium alloy
,medical implant CNC machining services
,fracture fixation plate manufacturing
Our titanium alloy fracture fixation plates are manufactured using precision CNC machining processes, specifically designed for orthopedic surgeries involving fracture repair and bone reconstruction. Our 5-axis high-speed machining centers ensure each fixation plate achieves optimal anatomical fit and excellent mechanical properties, meeting stringent medical requirements for surface quality and precision.
These plates feature a passive implantable device design, requiring no external power source, providing stable fracture fixation through titanium plates and screw systems. During machining, we pay special attention to preserving the biocompatibility of titanium alloys, ensuring ideal compatibility with human tissues. In typical proximal lateral tibial plate processing, we achieve surface roughness of Ra 0.6-0.7μm and processing time of less than 3 hours per piece.
- Excellent Biocompatibility: Made from TC4 titanium alloy (Ti6Al4V) compliant with GB/T13810 and ISO5832-3 standards, ensuring perfect compatibility with human tissues and reduced risk of rejection. Materials undergo strict selection and inspection protocols to guarantee consistent composition and stable mechanical properties, meeting safety requirements for long-term implantation.
- Precision Machining Process: JDGR400T 5-axis high-speed machining centers complete the entire process from roughing to finishing in a single setup, ensuring dimensional accuracy and geometric tolerance. Our virtual machining technology pre-optimizes tool paths, avoiding interference risks in 5-axis machining and maintaining consistency in complex plate contour angles.
- Optimized Surface Treatment: Achieves surface roughness requirements of Ra <0.8μm with surface marks controlled within 10μm. Specialized tool paths and cutting parameters during finishing create uniform, fine surface textures ideal for implant applications.
- Diverse Model Selection: Available in straight, V-shaped, L-shaped, T-shaped, and Y-shaped designs, with lengths ranging from 1-2cm to over 10cm, accommodating fixation needs across various bone structures. Each model undergoes biomechanical testing verification to ensure fixation effectiveness and stability.
- Customization Capabilities: Based on patient CT data and anatomical characteristics, we offer personalized design and rapid manufacturing services. Our flexible manufacturing system supports continuous production of small-batch, multi-variety products, enabling quick response to special clinical requirements.
| Parameter Category | Technical Specifications | Reference Standards |
|---|---|---|
| Material Composition | TC4 Titanium Alloy (Ti6Al4V) | GB/T13810-2007, ISO5832-3 |
| Mechanical Properties | Tensile Strength ≥895MPa, Yield Strength ≥825MPa | GB/T13810-2007 |
| Surface Roughness | Ra 0.6-0.8μm | Enterprise Standard Q/JSJ01-2025 |
| Dimensional Tolerance | ±0.1mm (length), ±0.05mm (hole position) | Enterprise Standard Q/JSJ01-2025 |
| Processing Time | 1-3 hours/piece (depending on complexity) | Production measurement data |
| Hole Diameter Tolerance | ±0.02mm (for standard bone screws) | ISO5832-3 |
| Surface Treatment | Anodic oxidation (optional) | Enterprise Standard Q/JSJ01-2025 |
Our titanium alloy fracture fixation plates are widely used in various orthopedic surgical scenarios, providing reliable fixation solutions for orthopedic surgeons:
Specially designed mini titanium plates (1-2cm length, 0.3cm width) for jawbone, zygoma and other facial fracture fixation, achieving precise anatomical reduction and aesthetic outcomes. These mini plates have a thickness of only 0.1cm with 0.2cm diameter screws, suitable for delicate facial bone structures.
Including specialized plates for proximal tibia, olecranon and other bone sites, optimized for the anatomical characteristics of different bones. Angle locking technology provides three-dimensional fixation reliability, promoting fracture healing.
Straight reconstruction plates for internal fixation of regular and irregular fractures in pelvis, clavicle, scapula and other locations. The system offers multiple specifications such as 4*48*3, 6*72*3, 8*96*3 (hole number*plate length*thickness).
Used for soft tissue reconstruction and repair in shoulders, feet, ankles, hips, knees, hands, wrists, elbows, meniscus, and cruciate ligaments. Special locking strap designs provide reliable soft tissue fixation.
We understand the special requirements of different medical cases and offer comprehensive customized manufacturing services:
Based on patient CT or MRI data, our engineering team can design fixation plates that perfectly match individual bone anatomy. 3D modeling through CAD software ensures ideal implant-to-bone surface matching.
Leveraging our 5-axis high-speed machining capabilities, we can complete prototype production from design to physical sample within 48 hours, meeting urgent surgical scheduling requirements. Small-batch trial production supports pre-clinical verification testing.
Beyond standard surface treatments, we offer special anodic oxidation processes tailored to surgical needs, enhancing surface characteristics or visibility of implants.
For custom products, we provide biomechanical test reports and manufacturing quality documentation to ensure implant performance meets clinical requirements.
We are committed to providing comprehensive technical support and service guarantees for our clients:
Our engineering team offers ongoing consultation on material selection, design optimization, and processing technology, assisting medical teams in achieving optimal treatment outcomes.
Strict adherence to medical device quality management systems, implementing full-process quality control from raw material intake to finished product delivery. Each product has complete traceability records.
Provide detailed product usage guidelines and technical parameters to help surgical teams better understand and apply our products. Collaborate with clinical teams on surgical technique training and support.
Established customer feedback mechanisms continuously collect clinical usage data for product improvement and innovation. Provide prompt technical support and problem-resolution services.
