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Precision Nuclear Contamination Sampling Robotic Arm Link CNC Machining China Custom Manufacturing for Special Robots
| MOQ: | 100 |
| Ceny: | 10-20 |
| Warunki płatności: | L/C, D/A, D/P. |
Szczegółowe informacje
Sprzęt testowy:
Japan Keyence IM7000
Możliwości materialne:
Stal nierdzewna
Średnica:
0,325 cala, 0,13 cala
Usługa OEM:
Do przyjęcia
Rozmiar:
dostosowane
Jakość:
100% kontroli
Współosiowość:
± 0,01 mm
Przetwarzanie:
CNC Mętowanie, CNC Milling, CNC Turning
Praca:
OEM/ODM/Dostosowany/Projekt
Oprogramowanie projektowe:
Pro/E, Solidworks, UG
Typ:
Wiercenie, inne usługi obróbki
Port dostawy:
Szanghaj
Tolerancja równoległości:
± 0,02 mm
Gwarancja:
1 rok
Metoda odlewania:
Die casting
Czas dostawy:
5-9
Możliwość Supply:
10000
Podkreślić:
CNC machining robotic arm link
,precision nuclear contamination sampling arm
,custom CNC mechanical parts
Opis produktu
Precision Nuclear Contamination Sampling Robotic Arm Link CNC Machining China Custom Manufacturing for Special Robots
Product Description
This nuclear contamination sampling robotic arm link is a key transmission component specifically designed for special robots. Made from aerospace-grade stainless steel and aluminum alloy, it is formed through 5-axis CNC precision machining. The product features high precision, high rigidity, and radiation resistance, ensuring reliable operation in extreme nuclear contamination environments and guaranteeing sampling accuracy and personnel safety.
Features
- High-precision transmission: Utilizing an optimized link mechanism design, it ensures precise robotic arm movement with repeat positioning accuracy of ± 0.05mm.
- Radiation-resistant materials: Manufactured from specialized aerospace-grade stainless steel and radiation protection materials, it maintains stable performance without deterioration in strong radiation environments.
- Lightweight design: Through research on dynamics-optimized lightweight and high-performance motion technology, a high load-to-weight ratio is achieved.
- Modular interface: Complies with the modular special robot system standard, supporting quick replacement and maintenance.
- Fully sealed structure: Uses special sealing processes to prevent radioactive dust from entering the internal mechanism.
Technical Parameters
| Technical Specification | Value |
|---|---|
| Material | Aerospace-grade Stainless Steel (main body)/7075 Aluminum Alloy (connectors) |
| Maximum Length | 1050mm |
| Maximum Load Capacity | 250kg |
| Operating Temperature | -50℃ ~ +200℃ |
| Surface Treatment | Hard Anodizing (Aluminum Alloy)/Special Anti-radiation Coating (Stainless Steel) |
| Positioning Accuracy | ±0.05mm |
| Radiation Resistance | Can withstand α, β, γ rays |
| Connection Method | Standardized quick-change interface |
| Service Life | ≥2 years (in nuclear contamination environments) |
Applications
- Nuclear power plant inspection and maintenance: For internal reactor inspection and radioactive material sampling.
- Environmental radiation monitoring: Applied in nuclear contamination area environmental monitoring and sample collection.
- Emergency response: Nuclear accident emergency rescue and radioactive material handling.
- Military and security: Nuclear explosion environment response and counter-terrorism explosive ordnance disposal (EOD) missions.
- Research institutions: Radioisotope research and nuclear technology applications.
Customization Services
We provide comprehensive customized solutions:
- Size customization: Offer link mechanisms with different lengths and load requirements based on specific application scenarios.
- Material customization: Provide special material selections for different radiation environments.
- Interface adaptation: Offer special interface modifications for various robotic arm systems.
- Small-batch production: Support prototype development and small-batch customized production.
Support and Services
- Technical consultation: Provide robot integration technical guidance and application solution design.
- Quality assurance: Provide comprehensive quality certification and material test reports.
- After-sales service: Products come with a one-year warranty and lifetime maintenance service.
- Emergency response: Offer rapid delivery services for urgent nuclear accident situations.
Processing Case Study
Nuclear Contamination Sampling Robotic Arm Link CNC Machining China Precision Manufacturing for Explosion Proof Robot Components
Case Introduction
This project involves sampling robotic arm link components provided for a nuclear environment inspection robot, manufactured precisely using a 5-axis CNC machining center. The product is applied in nuclear power plant internal detection systems, capable of performing precise sampling operations in high-radiation environments.
Machining Challenges
- High material hardness: Aerospace-grade stainless steel is difficult to machine, requiring specialized tools and processes.
- High precision requirements: The link mechanism requires extremely high mating accuracy to ensure smooth transmission without backlash.
- Special surface treatment: Needs anti-radiation coating without affecting dimensional accuracy.
- Stringent cleanliness requirements: Products must be absolutely clean with no residual contaminants.
Solutions
- Utilized 5-axis CNC machining: Employed imported Japanese Mazak 5-axis machining centers to achieve single-step forming of complex structures.
- Specialized tooling system: Selected diamond-coated tools for difficult-to-machine materials.
- Strict process control: Ensured machining accuracy through process optimization and parameter adjustment.
- Multiple inspection processes: Implemented full-process quality monitoring, including CMM inspection and radiation testing.
Results
- Improved accuracy: Product mating accuracy increased by 30%, reaching ±0.05mm.
- Extended lifespan: Achieved a service life of over 2 years in nuclear environments.
- Customer satisfaction: Successfully applied in multiple nuclear power plant inspection robot systems.
- Enhanced efficiency: Sampling operation efficiency improved by 25%, reducing personnel radiation exposure time.
