CNC Machining Center Precision Manufacturing Process for Service Robot Anti Collision Bumper Guide Posts With High Preci

The manufacturing process of anti-collision bumper guide posts utilizes multi-axis CNC precision machining centers and automated production lines. Through strict process control and quality inspection, each guide post meets the high reliability requirements of service robots in various application scenarios. The machining process incorporates precision manufacturing technologies from the aerospace industry and polymer material molding processes.

The manufacturing process of anti-collision bumper guide posts consists of the following key stages:

Selection of aviation-grade aluminum alloy bar stock (AA6061-T6) and engineering polymer raw materials, followed by material composition testing and mechanical performance testing. Aluminum alloy materials undergo preheat treatment (350℃*2h) to eliminate internal stress and improve material stability.

Aluminum components are precision machined on five-axis CNC machining centers:

• Rough Machining Stage: Using φ6mm carbide end mills at 4800rpm spindle speed and 800mm/min feed rate to remove most excess material
• Semi-Finishing Stage: Using φ4mm ball nose cutters at 6000rpm spindle speed and 600mm/min feed rate for contour forming
• Finishing Stage: Using φ2mm precision mills at 8000rpm spindle speed and 400mm/min feed rate to complete final forming, ensuring surface roughness Ra≤0.8μm

Completed aluminum components undergo:

• Anodizing Treatment: Hard anodizing in sulfuric acid electrolyte (concentration 180g/L, temperature 20℃) to form 25-30μm thick oxide film
• Sealing Treatment: Soaking in hot pure water (95℃) for 30 minutes to improve corrosion and wear resistance of the oxide film
• Polymer Component Injection Molding: Engineering polymer POM is formed into anti-collision buffer components in injection molding machines (barrel temperature 185-205℃, injection pressure 80MPa)

Each guide post undergoes strict inspection:

• Dimensional Accuracy Inspection: Using coordinate measuring machines (CMM) to check critical dimensions, ensuring tolerances within ±0.01mm
• Surface Quality Inspection: Microscopic examination of surface defects and roughness
• Performance Testing: Impact tests (50J impact energy) and fatigue tests (1 million cycles)

Automated assembly lines complete precision assembly of metal and polymer components, with laser marking for product traceability, followed by anti-static packaging and pre-shipment inspection.

Our manufacturing process offers the following significant advantages:

• High Precision Consistency: CNC machining centers ensure high dimensional consistency in batch products, with 100% interchangeability
• Excellent Material Performance: Specially treated aluminum alloy material with tensile strength ≥310MPa, yield strength ≥275MPa
• Long Service Life: Hard anodizing surface treatment improves wear resistance by 5 times, with service life exceeding 1 million impact cycles
• Green Manufacturing: 95% recycling rate of cooling fluid in machining process, over 90% reuse rate of waste materials

We implement whole-process quality control:

• Incoming Quality Control (IQC): Comprehensive inspection of raw materials to ensure source quality
• In-Process Quality (IPQ): Quality checkpoints at each process step, real-time monitoring of critical parameters
• Outgoing Quality Control (OQC): 100% performance testing and appearance inspection of finished products
• Traceability: Each product has unique identification, with complete production data recorded and stored for 10 years