Rapid tooling is ideal for bridge production. We can make rapid steel tools in as little as two weeks.
What is rapid tooling?
Rapid tooling is a specialty service for making certain kinds of plastic injection mold tools and finished parts in a fraction of the time it takes to make full-production volume tools. It relies on optimizing the design, fabrication, and materials to achieve maximum production efficiency and minimal downtime.
How Does Rapid Tooling Work?
Sinbo Precision offers a unique rapid tooling system. A single master machinist is responsible for your tool from start to finish. Using modular mold bases and P20 tool steel, a machinist can produce a finished mold in as little as ten days from the approval of design drawings. These molds use standard plastic resins and fillers to make fully functional finished parts in relatively limited quantities. There are many advantages to rapid tooling. Finished parts can be used for prototypes, product testing and certification, and as bridge production towards higher volumes. Rapid tooling injection molding also helps our clients to limit their financial exposure to new designs.
What Are The Limitations Of Rapid Production Tooling?
In order to achieve rapid results, there are some necessary limitations to the kinds of tools and parts that can be made using this approach. These limitations don’t mean you get an inferior tool. Rather, we simplify the development process in order to achieve the shortest possible production lead time at the least expense.
Rapid Tooling Mold Material: Aluminum or Steel?
Sinbo Precision uses only P20 steel for rapid production tooling. We do this because P20 steel is as easy and fast to the machine as aluminum, using standard cutting tools and requiring no post-machining heat treatment. Such tools are called 'semi-hardened’. It produces an excellent surface finish, and the raw material isn’t as prone to supply disruptions. P20 steel is also equal in price to aluminum per tool. But most importantly, it’s much more durable, making a better tool that can produce more finished parts. We believe there are no practical advantages to using aluminum over steel.