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Copper Alloy Conductive Block Custom Manufacturing High Conductivity Wear Resistant cnc machining china precision CNC Machining Service
| MOQ: | 100 |
| Price: | 10-20 |
| Payment Terms: | L/C,D/A,D/P |
Detail Information
Test Equipment:
Japan Keyence IM7000
Material Capabilities:
Stainless Steel
Diameter:
0.325inch, 0.13inch
Oem Service:
Acceptable
Size:
Customized
Quality:
100% Inspection
Coaxiality:
±0.01mm
Processing:
CNC Machining,CNC Milling,CNC Turning
Service:
OEM/ODM/Customized/Design
Design Software:
Pro/E, Solidworks, UG
Type:
Drilling,Other Machining Services
Delivery Port:
Shanghai
Parallelism Tolerance:
±0.02mm
Warranty:
1 Year
Casting Method:
Die Casting
Delivery Time:
5-9
Supply Ability:
10000
Highlight:
Copper alloy conductive block CNC machining
,High conductivity wear resistant CNC parts
,Custom precision CNC mechanical parts
Product Description
Copper Alloy Conductive Block Custom Manufacturing
Copper alloy conductive blocks are critical components for current transmission, sliding contact, and wear-resistant applications in electrical and industrial equipment. We use high-performance copper alloys such as chromium copper (e.g., C70600) and beryllium copper, processed via precision CNC machining, to ensure high conductivity, wear resistance, and longevity. These blocks are widely applied in rail transit pantographs, industrial motors, and welding equipment, capable of withstanding high-current loads and mechanical abrasion. As a specialized precision machining supplier, we offer end-to-end services from material selection to finished product processing, meeting strict requirements for accuracy and reliability.
Key Features
- High Conductivity: Conductivity up to 18-90% IACS (e.g., CuMg0.4 alloy), enabling efficient current transfer.
- Excellent Wear Resistance: Hardness of 36-42 HRC with iron powder additives or chromium copper, extending service life beyond 20,000 km.
- Arc Erosion Resistance: Rare-earth high-entropy alloy additions enhance arc resistance, reducing molten pool splatter for high-frequency switching.
- Self-Lubricating Properties: Fine graphite powder integration lowers friction coefficients, ideal for high-speed sliding contacts.
- High Strength and Heat Tolerance: Tensile strength ≥250-1000 MPa, with 95% conductivity retention at 150℃.
- Precision Machining Compatibility: CNC customization achieves tolerances of ±0.005 mm and surface roughness of Ra 0.05 μm.
Technical Parameters
| Parameter | Typical Value/Range | Standard |
|---|---|---|
| Material | Chromium Copper, Beryllium Copper, CuMg0.4 | ASTM B103 |
| Conductivity | 18-90% IACS | IEC 60468 |
| Hardness | 36-42 HRC (Chromium Copper) | ASTM E18 |
| Tensile Strength | ≥250-1000 MPa | ASTM E8 |
| Density | 8.3-8.9 g/cm³ | ASTM B311 |
| Operating Temperature | -50℃ to +150℃ | MIL-STD-810 |
| Thermal Conductivity | ≥105 W/m·K (20℃) | ASTM E1225 |
| Arc Resistance | ≥100,000 cycles (no significant erosion) | IEC 61621 |
Applications
- Rail Transit: Pantograph conductive blocks with high wear/arc resistance for stable power collection.
- Industrial Motors: Rotor bars and end rings for traction motors, replacing pure copper to improve conductivity and weldability.
- Electronics: Micro-motor brushes and battery connectors using beryllium copper strips for precision contacts.
- Energy & Welding: Welding electrodes and die-casting machine punches resistant to high temperatures and impact.
- Precision Instruments: Sensor elastic components and sliding contacts, with CuMg0.4 ensuring 98% shape recovery.
Customization Services
We provide full customization:
- Material Selection: Recommend chromium copper, beryllium copper, or phosphor copper based on conductivity/strength needs.
- Flexible Dimensions: Diameter Φ0.1 mm to 200 mm, thickness from 0.01 mm, supporting ultra-thin foils via 70% cold working.
- Process Optimization: Powder metallurgy or melting techniques control grain size to 20-30 μm for uniformity.
- Surface Treatment: Bright annealing or anti-oxidation coatings for clean, mark-free surfaces.
- Rapid Delivery: Prototypes in 7 days, bulk orders in 15 days, with material certificates and SGS reports.
Support and Services
- Technical Consultation: Free material comparisons and operational analysis to optimize design life.
- Quality Assurance: Full-process monitoring of sintering density (8-8.2 g/cm³) and resistivity, 100% factory inspection.
- After-Sales Tracking: Periodic maintenance guidance and troubleshooting for installation/wear issues.
- Global Logistics: Ample inventory support for trial to large-scale orders.
